Vacuum
Stuffer

Mepaco’s Continuous Vacuum Stuffer removes entrapped air from both fine and coarse ground products. As a result, the 420V Vacuum Stuffer produces a firmer, denser product. Through consistency and uniformity; slicing yields are improved while color, temperature and texture are maintained.

The continuous vacuum operation eliminates the need for batch vacuuming which improves plant efficiencies and reduces the risk of product contamination.

Model 420V Vacuum Stuffer Specifications:

Heavy-Duty T304 S.S. Construction
USDA/FDA Approved
Left or Right Handed Units
Load Sensing Hydraulic Drive System
Paddle Agitation
Vane-Type S.S. Product Feed Pump W/3″ Discharge
Tachometer Readout
5 HP Vacuum Pump W/Clear View Filter
Nominal Capacity: 11K Lbs/Hr (5,000 Kg/Hr)
Maximum Capacity: 36K lbs/Hr (11,000 Kg/Hr)
Discharge Pressure: 150 PSI (10 Bar)
Hopper Capacity: 24 Ft3 (680 L)
Air Required: 2 Ft3 @ 100 PSI (7 Bar)
Hydraulic Power: 20 HP (15 kW) TEFC W/NEMA 4 Enclosure
Electrical: 230/460V, 3 Phase, 60 Hz

NOTE: Capabilities are general estimates and may change depending on the specific application.

Talk to An Expert

Related Posts

FAQ – VACUUM STUFFER

What is the throughput of a vacuum stuffer?

It depends on the product and process. For example, a stuffer producing an emulsified luncheon meat product can produce up to 36,000 lbs. / hr.

What types of food manufacturing applications utilize a vacuum stuffer?

Meat, baking, pet food, prepared foods, dairy and confectionery processing industries.

How deep of a vacuum can you pull?

Mepaco’s 420 Vacuum Stuffer is designed to pull and maintain full vacuum (29″ HG). Vacuum can vary depending on barometric pressure and elevation.

Does the vacuum stuffer improve shelf life?

Yes, products have better color and there are no voids in cased product.

Is the vacuum adjustable?

It does not come standard, but adjustable vacuum is an option.

Do you have variable hydraulic options?

Different motors are available depending on the viscosity and density of the product.

How does the equipment determine level of product in the tub?

With a hi-low level probe.

Is the feed pressure adjustable?

Yes, the feed pressure is adjustable from 0 – 100%. Load sensing is automatic.

Can it be hooked up to an emulsifier or an inline grinder?

Yes, here is an image of a system.

Is a vacuum included?

Yes, Bush is standard and a Vane or Water Ring will be specified depending on the application.

Does this unit include a hydraulic pump?

Yes, the stuffer comes with a self contained hydraulic pump.

Is an electric model available?

Yes, electric models are often specified in continuously running applications.

Does the stuffer run batches or is it designed for continuous operation?

The stuffer can be set up for single batches or continuous operations.

Why is my probe not working?

When the probe is not working properly, you need to adjust sensitivity. Product moisture, consistency and density can affect the sensitivity of the probe.

Why is my pump not working at full capacity?

There are several possibilities why the pump may not be working correctly. Check for signs to see if the housing is worn. Also, check to see if the vanes are worn. The motor or hydraulic pump may also be worn. Check for physical wear on housings and vanes. Check the flow meter on hydraulic motor or the hydraulic pump may need to be serviced.

Why does my unit not maintain vacuum?

If vacuum is not holding, check for worn shafts, seals and gaskets. The gaskets may not have been installed properly. Check to see if the vacuum pump needs to be serviced.

What is the size of the tubing inlet?

Our standard size is 6″ or 8″ diameter.

Can a stuffer be filled?

Yes, but it would not be efficient for most applications. Vacuum works with product being pulled through the inlet. For testing applications, a stuffer could be manually filled, but there would be a wait for the vacuum.

Should an emulsifier be placed before or after the stuffer?

We’ve seen both ways, after takes all the oxygen out of the meat and the texture is different. Seals must be maintained in the emulsifier otherwise eoleygen goes back in and the particle definition is different.

How do you check to see if all air voids are out of the product?

Conduct a saline solution test. The higher the salt solution, the less it floats.

Subscribe to Our Blog

Our Family

Employee Owned Brands

Dexter Apache Holdings, Inc. is a 100% employee-owned ESOP holding company headquartered in Fairfield, Iowa that manages six wholly owned subsidiaries that manufacture durable (rugged) commercial goods or provide financial services.

Apache Stainless

Apache Stainless Equipment Corporation is a compliance engineering and manufacturer of commercial, industrial, and wholesale capital equipment for food, beverage, pharmaceutical, energy, and other essential industries.

Dexter Laundry

For over 125 years Dexter Laundry has been helping people and businesses around the world process laundry faster and more efficiently with a full line of washers, dryers, and management systems you can trust.

Dexter Services

From loans to leases, to full-service installation, Dexter Services is working hard to secure your future. As a captive finance and service company, we are designing our financial support and service business around your business needs.

Leer

Leer has continued to shape and drive innovation in the temperature-controlled storage industry, through decades of commitment to product development, customer service, and a relentless focus on American-made manufacturing excellence.

Crystal Group

Crystal Group is invested in consistently innovating and delivering high-performance server solutions that keep people safe, data secure, and systems connected at the edge.

Recent Blogs | News & Events

Revolutionary Frozen Pallet Breaker Equipment Enhances Automation and Safety

Mepaco, known for grinding, blending, cooking and formulation systems, is proud to announce the launch of its latest Pallet Breaker equipment (PB3000). The robust machine (15 1/2 ft W x 10 1/2 ft D x 21 1/2 ft H) is designed to automate the frozen pallet-breaking process, offering numerous benefits to food manufacturers across North...

Re-Release: Reduce Lean Giveaway for Meat Processing eBook

Learn methods to reduce lean giveaway for Meat Processors, by Mepaco.

Introducing Mepaco’s Food Processing Facility, the Validation Lab

Mepaco, part of Apache Stainless, is excited to announce the opening of its cutting-edge research and test facility, designed to support the food processing industry. The Validation Lab is equipped with the latest technology and staffed by a dual engineering and processing team dedicated to advancing food science and innovation. Key Features and CapabilitiesAdvanced Equipment:...

200 W. Industrial Drive
Beaver Dam, WI 53916 USA

Call Us
Phone: 920-356-9900